Functional diagrams for control and interlocking - Arc protection - Merging unit - Motor protection - Application Manual - REM620 Motor Protection and Control - 2.0 FP1 IEC - IEC - 01.06.2023

REM620 Application Manual

Figure 1. Master trip
image/svg+xmlMASTER TRIPORTRIPCL_LKOUTBLOCKRST_LKOUTTRPPTRC1 Master Trip(1)94/86(1)OPERATEX100-PO3PHHPTOC1/2_OPERATEEFLPTOC1_OPERATEEFHPTOC1_OPERATEEFIPTOC1_OPERATEDPHLPDOC1_OPERATEDPHHPDOC1/2_OPERATEPHIPTOC1_OPERATEDEFLPDEF1_OPERATEDEFHPDEF1_OPERATEROVPTOV1/2/3_OPERATEPHPTOV1/2/3_OPERATEPHPTUV1/2/3_OPERATEPSPTUV1/2_OPERATENSPTOV1/2_OPERATEFRPFRQ1/2/3/4/5/6_OPERATEMNSPTOC1/2_OPERATEMPTTR1_OPERATELOFLPTUC1/2_OPERATESTTPMSU1_OPR_STALLJAMPTOC1_OPERATESTTPMSU1_OPR_IITPHLPTOC1_OPERATEPREVPTOC1_OPERATEARCSARC1/2/3_OPERATECCBRBRF1_TRRETMVGAPC1Q4I4X115-SO2X105-BI4External TripCBXCBR1_EXE_OPORSPCGAPC1_O10_LOCKOUT_RESET

The operate signals from the protections, and an external trip X105-BI4 via MVGAPC1 are connected to the output X115-SO2 and the trip output contact X100- PO3 via the corresponding Master Trip TRPPTRC1. Open control commands to the circuit breaker from the local or remote CBXCBR1_EXE_OP are connected directly to the output X100-PO3.

TRPPTRC1 provides the lockout/latching function, event generation and the trip signal duration setting. If the lockout operation mode is selected, one binary input can be reassigned to the RST_LKOUT input of the Master Trip to enable external reset with a push button.

Figure 2. Circuit breaker control and interlocking
image/svg+xmlCBXCBR1I↔O CB(1)I↔O CB(1)ENA_OPENSELECTEDEXE_OPEXE_CLENA_CLOSEBLK_OPENBLK_CLOSEAU_OPENAU_CLOSEPOSOPENPOSCLOSEOPENPOSCLOSEPOSOKPOSOPEN_ENADCLOSE_ENADANDANDTRPPTRC1_TRIPORX115-BI4CB Spring ChargedX115-BI3Gas Pressure AlarmRESTART INHIBITX115-BI2CB Open PositionX115-BI1CB Closed PositionSPCGAPC1_O11_ITL_BYPASS_ENABLEX100-PO4CONTROL AND INTERLOCKINGANDMVGAPC1Q2I2ORX105-BI6Emergency StopX105-BI5Emergency StartSPCGAPC1_O8_EMERGENCY_STARTX100-PO1DCSXSWI1DCS(1)DCS(1)POSOPENPOSCLOSEOPENPOSCLOSEPOSOKPOSESSXSWI1ESS(1)ESS(1)POSOPENPOSCLOSEOPENPOSCLOSEPOSOKPOSDCSXSWI2DCS(2)DCS(2)POSOPENPOSCLOSEOPENPOSCLOSEPOSOKPOSX110-BI2DC1 Open PositionX110-BI1DC1 Closed PositionX110-BI4X110-BI3X115-BI6ES Open PositionX115-BI5ES Closed PositionDC2 Open PositionDC2 Closed PositionCBXCBR1_EXE_OPI3Q3SSCBR1CBCM(1)52CM(1)BLOCKTRV_T_OP_ALMTRV_T_CL_ALMPOSOPENPOSCLOSEPRES_ALM_INSPR_CHR_STSPR_CHRRST_IPOWSPR_CHR_ALMOPR_ALMOPR_LOIPOW_LOCB_LIFE_ALMRST_CB_WEARMON_ALMPRES_ALMPRES_LOOPENPOSINVALIDPOSCLOSEPOSIPOW_ALMRST_TRV_TRST_SPR_TPRES_LO_IN3IORLED 8OPEN_CB_EXECLOSE_CB_EXECB_OPEN_COMMANDCB_CLOSE_COMMANDCB_CLOSE_COMMANDCB_OPEN_COMMANDTRIPSYNC_OKSYNC_ITL_BYP

There are two types of disconnector and earthing switch blocks available. DCSXSWI1...4 and ESSXSWI1...3 are status only type, and DCXSWI1...4 and ESXSWI1…3 are controllable type. By default, the status only blocks are connected in standard configuration logic. If controllable operation is preferred, the controllable type of disconnector and earthing switch blocks can be used instead of the status only type. The connection and configuration of the control blocks can be done using PCM600.

The binary inputs 1 and 2 of the card X130 are used for busbar disconnector 1 DCSXSWI1 position indication. The binary inputs 3 and 4 of the card X130 are used for busbar disconnector 2 DCSXSWI2 position indication.

Table 1. Disconnector 1 position indicated by binary inputs
Primary device position Input to be energized
X110-BI1 X110-BI2
Busbar disconnector 1 closed
Busbar disconnector 1 open
Table 2. Disconnector 2 position indicated by binary inputs
Primary device position Input to be energized
X110-BI3 X110-BI4
Busbar disconnector 2 closed
Busbar disconnector 2 closed

The binary inputs 7 and 8 of card X110 are designed for the position indication of the earthing switch.

Table 3. Earthing switch position indicated by binary inputs
Primary device position Input to be energized
X115-BI5 X115-BI6
Earthing switch closed
Earthing switch open

The circuit breaker closing is enabled when the ENA_CLOSE input is activated. The input can be activated by the configuration logic, which is a combination of the position statuses of related primary equipment (disconnector and earthing switch), the condition of the circuit breaker (CB gas pressure alarm, CB spring charged), and the Master Trip logics. The OKPOS output from the DCSXSWI block defines if the disconnector is definitely either open or close. This, together with non-active trip signal activates the ENA_CLOSE signal to the circuit breaker control function block. The open operation is always enabled.

The circuit breaker closing is blocked when the BKL_CLOSE input is activated, which is connected to motor restart inhibit logic. When all conditions of the circuit breaker closing are fulfilled, the CLOSE_ENAD output of the CBXCBR1 is activated and PO1 output X100-PO1 is closed.

Emergency stop signal to AU_OPEN input of CBXCBR1 via MVGAPC1 is used to open the breaker by one push button through SPCGAPC1_O8 or by a binary input X105-BI5. Emergency start signal to AU_CLOSE input of CBXCBR1 via MVGAPC1 is used to close the breaker by one push button through SPCGAPC1_O16 or by a binary input X105-BI6.

One push button can be used through SPCGAPC1_O11, which is connected to SYNC_ITL_BYP input of CBXCBR1, to ignore the status of ENA_CLOSE input. However, the BLK_CLOSE input signals is not bypassed with the interlocking bypass functionality as they always have the higher priority.

CAUTION: If the ENA_CLOSE signal is completely removed from the breaker control function block CBXCBR1 with PCM600, the function assumes that the breaker close commands are allowed continuously.

The circuit breaker condition monitoring function SSCBR1 supervises the circuit breaker status based on the binary input information connected and measured current levels. The function introduces various supervision methods. The corresponding supervision alarm signals are routed to LED 8.

Figure 3. Common alarm indication
image/svg+xmlTPGAPC1IN1OUT1IN2OUT2COMMON ALARM INDICATION 1 & 2ORX100-SO1X100-SO2ORPHHPTOC1/2_STARTEFLPTOC1_STARTEFHPTOC1_STARTEFIPTOC1_STARTDPHLPDOC1_STARTDPHHPDOC1/2_STARTPHIPTOC1_STARTDEFLPDEF1_STARTDEFHPDEF1_STARTROVPTOV1/2/3_STARTPHPTOV1/2/3_STARTPHPTUV1/2/3_STARTPSPTUV1/2_STARTNSPTOV1/2_STARTFRPFRQ1/2/3/4/5/6_STARTMNSPTOC1/2_STARTLOFLPTUC1/2_STARTSTTPMSU1_LOCK_STARTPREVPTOC1_STARTSTTPMSU1_MOT_STARTUPPHHPTOC1/2_OPERATEEFLPTOC1_OPERATEEFHPTOC1_OPERATEEFIPTOC1_OPERATEDPHLPDOC1_OPERATEDPHHPDOC1/2_OPERATEPHIPTOC1_OPERATEDEFLPDEF1_OPERATEDEFHPDEF1_OPERATEROVPTOV1/2/3_OPERATEPHPTOV1/2/3_OPERATEPHPTUV1/2/3_OPERATEPSPTUV1/2_OPERATENSPTOV1/2_OPERATEFRPFRQ1/2/3/4/5/6_OPERATEMNSPTOC1/2_OPERATEPREVPTOC1_OPERATELOFLPTUC1/2_OPERATESTTPMSU1_OPR_STALLJAMPTOC1_OPERATESTTPMSU1_OPR_IITPHLPTOC1_OPERATEARCSARC1/2/3_OPERATEMPTTR1_OPERATEPHLPTOC1_START

The signal outputs from the relay are connected to give dedicated information.

  • Start of any protection function X100-SO1
  • Operate of any protection function X100-SO2

TPGAPC are timers and used for setting the minimum pulse length for the outputs. There are four generic timers TPGAPC1…4 available in the relay. The remaining ones not described in the functional diagram are available in PCM600 for connection where applicable.